COMPREHENSIVE SOLUTIONS TO COMBAT POLLUTION - FAP EGR AND ADBLUE

Renault Solutions to Adblue problems

T, C, K, D range: we have the right solutions. Motors from 6 to 13L.

NEW SOLUTION POSSIBLE! EGR FAP SCR STAGE 1

Agro tuning pro

Solutions for all models

For all Renault Euro 6 models equipped with ACM 2.1 Continental and EMS 2.3 and 2.4 TRW ECUs, we proudly offer our new, reliable, stable, and thoroughly tested solutions. Our services include the elimination of EGR, FAP, ADBLUE, as well as enhancements to vehicle performance.

Our process involves working directly within the vehicle’s original program, addressing both engine management and post-processing units. To carry out this customized programming, we require the vehicle to be in a covered area. The intervention typically takes around 3 hours per vehicle, sometimes longer depending on the accessibility of the ACM (especially in hard-to-reach places such as 6×4 or 8×4 tippers). However, tractor-trailers are generally easier to access.

While the methods described in our previous operations still apply (via OBD plug if possible or via Limp Off box), we strongly recommend opting for our detailed solution, as it’s the only way to remove the EGR valve and increase power to reduce fuel consumption.

Our support extends to Renault/Volvo TCKD Wide engines, covering the full range of 7.7L, 11L, and 13L engines. Whether your vehicle features a Retarder or a very recent update version, our new development is adaptable to all possibilities.

Basic operation and problem parts

When AdBlue incidents occur on Renault Trucks vehicles, it renders them virtually unusable, with a loss of over 80% of power, limited torque, and a maximum speed restricted to 20 km/h. To address these critical faults, we propose several solutions. First, let’s identify the vehicles compatible with our solutions.

Our solutions are applicable to Renault T, C, K, and D vehicles, all of which are powered by Volvo engines. Therefore, our solutions are also suitable for Volvo trucks.

  • Renault T520 – K520 – C520 – DTi 13L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault T480 – K480 – C480 – DTi 13L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault T440 – K440 – C440 – DTi 13L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault T460 – K460 – C460 – DTi 11L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault T430 – K430 – C430 – D430 – DTi 11L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault T380 – K380 – C380 – D380 – DTi 11L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault D320 – D280 – D250 – DTi 8L engine – Continental 2.1 ACM module management Virtualized by emulator or software
  • Renault D240 – D210 – DTi 5L engine – Continental 2.1 ACM module management Virtualized by emulator or software

Basic operation and problem parts

The engines affected by AdBlue malfunctions on Volvo Euro 6 trucks are mainly the D6K, D8K, D11K, D13K and D16K. The exhaust gas treatment system closely links the following elements: Engine Management Unit (ECU) and Aftertreatment Control Module (ACM) to the particulate filter and AdBlue system. Here’s a diagram of the Euro 6 system fitted to Volvo trucks

7TH INJECTOR

A dedicated diesel injector is employed for thermal management of the diesel oxidation catalyst. This injector plays a crucial role in ensuring the efficiency of the diesel particulate filter and facilitating the smooth operation of the SCR system.

DOC CATALYST

The Diesel Oxidation Catalyst (DOC) serves a dual purpose in the emission control system. It generates the nitrogen dioxide (NO2) essential for the diesel particulate filter (DPF) to effectively manage particulate matter. Moreover, during high-temperature conditions, it provides the required heat for regeneration processes.

FAP / DPF

The filter captures and stores particles until they are burned off during the regeneration process. Regeneration occurs automatically, requiring no action from the driver.

SCR & ASC

In the mixing zone, the exhaust gases are sprayed with AdBlue. As they reach the catalytic converter, nitrogen oxides (NOX) undergo conversion into neutral nitrogen and water. The ASC catalytic converter represents the final stage before the exhaust pipe, responsible for eliminating any remaining ammonia (NH3).